90+ Workbench With Built-In Power Strip

48" x 24" yitahome heavy-duty adjustable height workbench w/ built-in power strip $140 + free

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Introduction: The Ultimate DIY Workbench with Integrated Power

Ready to elevate your workspace? This post guides you through building a robust 90+ inch workbench featuring a built-in power strip. This project combines ample workspace with convenient power access, perfect for any DIY enthusiast or professional. Get ready to roll up your sleeves and build the ultimate workbench!

Materials and Tools Needed:

Before you begin, gather all the necessary materials and tools:

Lumber:

(4) 4x4 posts (96 inches long)
(2) 2x4s (96 inches long)
(2) 2x4s (90 inches long)
(2) 2x4s (36 inches long)
(2) 2x4s (83 inches long)
(5) 2x4s (36 inches long, for supports)
(1) Plywood sheet (3/4 inch thick, 48 inches x 96 inches)
(1) Plywood sheet (1/2 inch thick, 12 inches x 96 inches) (for power strip shelf)

Hardware:

3-inch wood screws
2-inch wood screws
Wood glue

Electrical:

Power strip with surge protection
Wire staples
Electrical tape

Tools:

Saw (circular saw or miter saw)
Drill with drill bits and screw driving bits
Measuring tape
Pencil
Clamps
Safety glasses
Ear protection

Step 1: Building the Frame The Legs and Supports

Start by constructing the main frame. Take the four 4x4 posts. These will be the legs of your workbench. Connect the 4x4 posts together using the 2x4s (96 inches long and 90 inches long) to form a rectangle. The 96-inch 2x4's go along the length of the workbench. These should be attached to the 4x4 posts using wood glue and 3-inch screws. Make sure the top of the 2x4 is flush with the top of the 4x4 posts for a level surface. Then, attach the 90-inch 2x4's to the 4x4 posts to form the width. Make sure the tops are flush again. Clamp the pieces together while the glue dries.

Step 2: Adding Lower Supports

Next, add the lower supports for added stability. Attach the 2x4s (83 inches long) between the 4x4 legs at a lower level, creating a shelf area. Measure and mark the desired height for your lower supports. Use wood glue and 3-inch screws to secure them to the 4x4 posts, ensuring they are level. These 83-inch long 2x4's are placed along the length of the table. Secure the 36-inch 2x4's to the other two 4x4 posts on the ends. These are for the shelf support, so the height is up to you. Ensure that both sides are equidistant from the floor.

Step 3: Constructing the Shelf

Now, we'll create a shelf underneath the workbench using the 1/2-inch plywood (12 inches x 96 inches). Cut it to the desired length and slide it into the frame. Use the (5) 36-inch 2x4's to support the plywood. Space these evenly along the frame. Fasten the plywood shelf to the supports using 2-inch screws.

Step 4: Installing the Workbench Top

Place the 3/4-inch plywood sheet (48 inches x 96 inches) on top of the frame. Align it carefully, ensuring it overhangs slightly on all sides. Secure the plywood to the frame using wood glue and 2-inch screws. Space the screws evenly around the perimeter and across the frame. Use clamps to keep the plywood in place while the glue dries.

Step 5: Integrating the Power Strip

This is where the magic happens! Decide on the placement of your power strip – typically along the back edge of the workbench is a good choice. Attach the power strip to the back of the workbench, under the top of the workbench. Use the mounting holes on the power strip and screw directly into the workbench frame. Use wire staples to neatly route the power cord along the frame to the nearest outlet. Be careful not to staple through the cord. Use electrical tape to secure and insulate any connections, ensuring safety.

Step 6: Finishing Touches

Sand down any rough edges and splinters on the workbench. Apply a finish or sealant to the wood to protect it from moisture and wear. Consider adding a coat of paint or stain for aesthetics. Test the power strip to ensure it's working correctly. Organize your tools and materials on your new workbench!

Conclusion: Your DIY Power Workbench is Complete!

Congratulations! You've successfully built a custom 90+ inch workbench with a built-in power strip. This project not only provides you with ample workspace but also adds convenience with integrated power. Enjoy your new, organized, and efficient workspace!